Ac induction motor maintenance pdf

Performance ac induction motors kw product information about energy efficient drives pdf file, 6 pages, 270 kb. In a good preventive maintenance program with detailed checks, the person in charge should have a record card on file for every motor in the plant. In a 3phase ac induction motor, there are three stator windings, each usually in two halves, with the rotor winding shortcircuited by end rings. Threephase induction motor ac compact drives type 1ph722. Find out here with this article on induction motors. As the current passes through the coils on opposite sides of the stator, a twopole electromagnet is established, creating a twopole motor. The manufacturer of these products, baldor electric company, became abb motors and mechanical inc. If these simple rules are followed, your motor will run indefinitely and never give you any trouble. To ensure that the integrity of the insulation had been maintained during periods of storage, it is essential to check insulation resistance value for both stator and rotor slip ring motors windings. This standard specification describes the requirements for the contractor to overhaul ashore in a suitable repair facility an alternating current ac induction or synchronous motor removed from a coast guard vessel. Although traditionally used in an ac electric motor in which the electric fixedspeed service, induction motors are current in the rotor needed to produce. In modern plant operations, unscheduled stoppage of production or long repair shutdowns are intolerable. Problems and premature failures often indicate input power system troubles, poor or deteriorating mechanical installations, or malfunctions in the driven machinery.

Spare parts, installation and maintenance of ac electric induction motors. An induction motor can therefore be made without electrical connections to the rotor. For the motors, cleaning is the most important maintenance that can be done. Its ruggedness and simplicity make for long life, high reliability, and low maintenance. They should be brought to the attention of all persons who install, operate or maintain this. Systematic and periodic inspections of motors are necessary to ensure best operating results.

Electricity ac and dc motors controls and maintenance about the book. The squirrel cage induction motor was designed for an extended service life under very demanding conditions. Ac induction low inertia motors high dynamic performance series hdp installation, operation, maintenance and safety manual. So the main idea behind motor maintenance is to prevent breakdown rather than repairs them. Generally speaking, motors and motor parts should be maintained and tested at least every 6 months. In an induction motor, the electric current in the rotor needed to produce torque is obtained via electromagnetic induction from the rotating magnetic field of the stator winding. Maintenance safe maintenance practices performed by qualified personnel are imperative. Operating instructions and maintenance manual for lv ac induction motors photo credit. Free download induction motor seminar ppt, pdf report. The stator of an induction motor consists of 3phase windings, which when connected to a 3phase supply creates a rotating magnetic field. The only userserviceable parts on an ac motor are the brushes and the bearings. The induction motor is made up of the stator, or stationary windings, and the rotor.

Nameplates, declaration of conformity and other collateral material may contain the. Maintenance as the name suggests it is the action necessary for retaining or restoring a piece of equipment or machine to the specified. A wellplanned electric motor preventive maintenance programme is the key to dependable, longlife operation of electric motors. The very first thing that you should do before starting any type of maintenance on a motor is a visual inspection, a lot of times the trouble can be found just by looking, because if the problem is that bad then it should be very obvious by observation. An induction motor or asynchronous motor is an ac electric motor in which the electric current in the rotor needed to produce torque is obtained by electromagnetic induction from the magnetic field of the stator winding. The ideal motor maintenance program aims at preventing breakdowns rather than repairing them. How to test three phase ac motors learning electrical. Five tips for better electric motor maintenance it is essential to perform preventive maintenance pm checks on electric motors as a part of managing facility assets because they have a massive impact on a business productivity and profit. Threephase ac induction motors are widely used in industrial and commercial applications.

The rotor of an induction motor can be a squirrel cage rotor or wound. Abb has been manufacturing electric motors for more than 125 years and this experience is built in. Just as in the threephase motor diagram, the motor shows the power supply lines as being identified with the t. This application note discusses the basics of an ac induction motor. Abm greiffenberger antriebstechnik gmbh products ac. Introduction to ac motors ac motors electronics textbook. The most popular type is the 3phase, squirrelcage ac induction motor. His new type of motor, the ac induction motor, is the workhorse of the industry to this day. Switch on the motor, with the rotor locked, at 3phase a. Ac induction low inertia motors high dynamic performance. What is common to all the members of this family is that the basic physical process involved in their operation is the conversion of electromagnetic energy to mechanical energy, and vice versa. Performance ac induction motors kw product information about energy efficient drives pdffile, 6 pages, 270 kb.

An electrical motor is a device that has brought about one of the biggest advancements in the fields of engineering and technology ever since the invention. Threephase induction motor operating instructions 1ph722. An induction motor also known as an asynchronous motor is a commonly used ac electric motor. Installation and maintenance threephase induction motors. Reliance standard industrial ac induction motors beeler industries. These are of two types, squirrel cage and slip ring motors. Regular cleaning must be done both on the outside and the inside of the motor. Threephase induction motor ac compact drives type 1ph718. The basic diagram view a shows a circle with two leads labeled t1 and t2. An induction motor is designed to provide safe and reliable operation. Almost all electrical equipment requires planned inspection and maintenance being carrying out. The high cost of the resultant downtime eats deeply into profits. Induction motor seminar ppt, pdf report study mafia.

Yet small brushed ac motors, similar to the dc variety, persist in small appliances along with small tesla induction motors. An887, ac induction motor fundamentals microchip technology. How does a threephase alternating current induction motor work. This and the following instructions address the more common situations encountered in motor installation, operation and maintenance. Htm1230 ac motor maintenance manual joliet electric motors. The basic idea of an electric motor is to generate two magnetic fields. Squirrel cage induction motor requires significantly less maintenance as it does not contain brushes, commutators, slip rings.

What is common to all the members of this family is that the basic physical process involved in their operation is the conversion of electromagnetic energy. Your brook crompton motor is designed for long life, and. In general, the induction motor is cheaper and easier to maintain compared to other alternatives. Download electricity ac and dc motors controls and. Factors which affect the life span of the motor due to lack of maintenance. A 3 phase induction motor can be used for different applications with various speed and load requirements. An ac motor of this type may be part of a pump or fan or connected to some other form of mechanical equipment such as a winder, conveyor, or mixer. Bugbeeapproved by motor relubrication revised by r. Rated linetoline voltage for threephase ac machines, that. Whats the difference between ac induction, permanent magnet. Spare parts, installation and maintenance of ac motors. Simple steps to electric motor maintenance r baker.

For most shore facility applications, this is the case. Whats the difference between ac induction, permanent magnet, and servomotor technologies. Induction motor theory jerry bednarczyk, pe course content introduction the ac induction motor is well suited to applications requiring constant speed operation. The 3phase set of currents, each of equal magnitude and with a phase. Therefore, motor troubleshooting involves the entire system, not just the.

This ensures electrical equipment is kept in good working condition at all times. Induction motor basics, single phase and three phase. However, should the motor require service, this manual includes a section that assists the. Only then is it possible to maintain a motors life and its efficiency. This book provides quick access to current information on dc motors, ac motors, motor control, relays and timings of electromechanical and solidstate, synchronous motors, installation. Ac motors are generally reliable and last a long time before needing to be replaced.

Since here we are talking about maintenance of induction motor, and it is of two types. Check for burnt, damage to body or cooling fan or shaft. Abb offers a full range of high voltage induction motors, including rib cooled motors, modular slipring motors and modular welded frame motors with different cooling options. Starting method for induction motors a 3phase induction motor is theoretically self starting. Ac induction motors are also the most common motors used in main powered home appliances. These motors are widely used in industrial drives because they are rugged, reliable, economical and have the advantage of adapting any number of pole pairs. Maintenance and troubleshooting three phase induction motor. Do not lift both the motor and driven equipment with the motor lifting means. Horizontal squirrel cage mediumvoltage induction motor.

Environment depending on the site conditions it may be necessary to create a suitable stores area to hold the motor prior to installation. It is a maintenance free, less noisy and efficient. Scroll to the bottom to watch the youtube tutorial on this article the induction motor is the most common type of electrical motor used in industry, and its used in pretty much everything, from elevators. Operation and maintenance of reliance standard industrial ac induction motors 180 449 frames nema 112 280 frames iec ac motors solutions you can trust instruction manual b362025 april, 2007. A wellplanned preventive maintenance program is the key to dependable, longlife operation of motors and generators. Operating instructions and maintenance manual for lv ac. Simple and rugged design, lowcost, low maintenance and direct connec tion to an ac power source are the main advantages of. The threephase induction motor is the extensively used for various kinds of industrial drives. The rotor will constantly be turning to align its magnetic field with that of the stator field. For the twmc motor warranty to be and to remain in. Toshiba international corporation index mds o 0001 industrial division houston motor plant sheet no.

For the twmc motor warranty to be and to remain in effect, the motor must be installed and operated in strict accordance with the outline drawing, motor nameplates and these instructions and must not be altered or modified in any unauthorized manner. It also includes some integral features that protect the equipment from damaging. This is why a proper schedule maintenance schedule is necessary. An induction motor can be defined as the ac electric motor device in which a power source fed by the alternating current with the help of a primary winding. These motors are selfstarting and use no capacitor, start winding, centrifugal switch or other starting device. Generally, it is known as the asynchronous motor because its running speed is less than its synchronous speed. Advantages of 3 phase induction motor generally easy to build and cheaper than corresponding dc or synchronous motors induction motor is robust. Maintenance 7 spare parts 8 notes 9 threephase induction motor. Although ac induction motors are easier to design than dc motors, the speed and the torque control in various types of ac induction motors require a greater understanding of the design and the characteristics of these motors. Before starting maintenance procedures, be positive that. Motors need maintenance regularly in order to avoid failure and prolong their lifespan. Although management probably realizes the value of a good preventive maintenance pm program, they. Torque versus slip speed of an induction motor with constant stator flux both open and closedloopcontrol of the speed of an ac induction motor can be implemented based on.

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